LED lighting system and installation methods

ABSTRACT

A lighting system includes an LED downlight mountable to a ceiling, a driver, and an insulation displacement connector (IDC). Light from the downlight can be faced downward to project light or upward to reflect light off of the ceiling. The driver has an input with a first voltage and an output with a second voltage, the second voltage being lower than the first and being provided through a wire system extending from the LED driver. The IDC connects the downlight to the wire system. The lighting system can be changed from a first to a second configuration by at least one of adding an additional downlight using a corresponding IDC or removing an existing downlight using a corresponding IDC. The second configuration does not significantly affect a desired output range of light from any downlight or any LED circuit of any downlight that remains or preexists from the first configuration.

PRIORITY CLAIM

The present application claims priority to and the benefit of U.S.patent application Ser. No. 16/120,003, filed on Aug. 31, 2018 (now U.S.Pat. No. 11,079,077 issued on Aug. 3, 2021), which claims priority toU.S. Provisional Patent Application No. 62/605,890, filed on Aug. 31,2017, the entirety of which are incorporated by reference in theirentirety.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is related to U.S. patent application Ser. No.11/066,414 filed on Feb. 25, 2005 (now U.S. Pat. No. 7,489,086 issued onFeb. 10, 2009), U.S. patent application Ser. No. 12/364,890 filed onFeb. 3, 2009 (now U.S. Pat. No. 8,148,905 issued on Apr. 3, 2012), U.S.patent application Ser. No. 13/437,832 filed on Apr. 2, 2012 (now U.S.Pat. No. 8,531,118 issued on Sep. 10, 2013), U.S. patent applicationSer. No. 15/334,020 filed on Oct. 25, 2016 (now U.S. Pat. No. 9,807,827issued on Oct. 31, 2017), U.S. patent application Ser. No. 15/334,029filed on Oct. 25, 2016 (published as U.S. Patent Application PublicationNo. 2017/0208656 A1 on Jul. 20, 2012 and published as U.S. PatentApplication Publication No. 2018/0146522 A9 on May 24, 2018), U.S.patent application Ser. No. 10/505,909 filed on Apr. 19, 2005 (now U.S.Pat. No. 8,742,630 issued on Jun. 3, 2014), U.S. patent application Ser.No. 12/287,267 filed on Oct. 6, 2008 (now U.S. Pat. No. 8,179,055 issuedon May 15, 2012), U.S. patent application Ser. No. 13/450,938 filed onApr. 9, 2012 (now U.S. Pat. No. 8,841,855 issued on Sep. 23, 2014), U.S.patent application Ser. No. 13/322,796 filed on Nov. 28, 2011 (now U.S.Pat. No. 8,648,539 issued on Feb. 11, 2014), U.S. patent applicationSer. No. 14/172,644 filed on Feb. 4, 2014 (now U.S. Pat. No. 9,750,098issued on Aug. 29, 2017), U.S. patent application Ser. No. 15/685,429filed on Aug. 24, 2017 (published as U.S. Patent Application PublicationNo. 2017/0354005 A1 on Dec. 7, 2017), U.S. patent application Ser. No.14/519,487 filed on Jun. 27, 2012 (published as U.S. Patent ApplicationPublication No. 2012/0293083 A1 on Nov. 22, 2012), U.S. patentapplication Ser. No. 13/697,646 filed on Nov. 13, 2012 (now U.S. Pat.No. 9,198,237 issued on Nov. 24, 2015), U.S. patent application Ser. No.14/948,635 filed on Nov. 23, 2015 (now U.S. Pat. No. 9,615,420 issued onApr. 4, 2017), U.S. patent application Ser. No. 15/477,702 filed on Apr.3, 2017 (now U.S. Pat. No. 10,051,703 issued on Aug. 14, 2018), U.S.patent application Ser. No. 14/886,252 filed on Oct. 19, 2015 (now U.S.Pat. No. 9,693,405 issued on Jun. 27, 2017), U.S. patent applicationSer. No. 14/362,173 filed on Jun. 2, 2014 (now U.S. Pat. No. 9,247,597issued on Jan. 26, 2016), U.S. patent application Ser. No. 15/005,108filed on Jan. 25, 2016 (now U.S. Pat. No. 9,516,716 issued on Dec. 6,2016), U.S. patent application Ser. No. 15/369,218 filed on Dec. 5, 2016(published as U.S. Patent Application Publication No. 2017/0188426 A1 onJun. 29, 2017), and U.S. patent application Ser. No. 15/564,830 filed onOct. 6, 2017 (published as U.S. Patent Application Publication No.2018/0110101 A1 on Apr. 19, 2018), all of which are incorporated byreference in their entirety.

BACKGROUND 1. Technical Field

This disclosure generally relates to light emitting diodes (“LEDs”) andLED lighting systems. More particularly, this disclosure specificallyrelates to LED downlighting systems and methods of installing such LEDdownlighting systems.

2. Description of the Related Art

LEDs are semiconductor devices that produce light when a current issupplied to them. LEDs are intrinsically DC devices that only passcurrent in one polarity and historically have been driven by DC voltagesources using resistors, current regulators and voltage regulators tolimit the voltage and current delivered to the LED. Some LEDs haveresistors built into the LED package providing a higher voltage LEDtypically driven with 5V DC or 12V DC.

With proper design considerations LEDs may be driven more efficientlywith AC than with DC drive schemes. LED based lighting may be used forgeneral lighting, specialty lighting, signs and decoration such as forChristmas tree lighting. For example, U.S. Pat. No. 5,495,147 entitledLED LIGHT STRING SYSTEM to Lanzisera (hereinafter “Lanzisera”) and U.S.Pat. No. 4,984,999 entitled STRING OF LIGHTS SPECIFICATION to Leake(hereinafter “Leake”) describe different forms of LED based lightstrings. In both Lanzisera and Leake, exemplary light strings aredescribed employing purely parallel wiring of discrete LED lamps using astep-down transformer and rectifier power conversion scheme. This typeof LED light string converts input electrical power, usually assumed tobe the common U.S. household power of 110 VAC, to a low voltage,rectified to nearly DC input.

U.S. Patent Publication No. 2003/0015968A1 entitled PREFERRED EMBODIMENTTO LED LIGHT STRING to Allen (hereinafter “Allen”) discloses AC poweredLED-based light strings. Allen describes LED light strings employingseries parallel blocks with a voltage matching requirement for direct ACdrive placing fundamental restrictions on the number of diodes (LEDs) oneach diode series block, depending on the types of diodes used. Allendiscloses that for the forward voltage to be “matched,” in each seriesblock, the peak input voltage must be less than or equal to the sum ofthe maximum forward voltages for each series block in order to preventover-driving.

LEDs can be operated from an AC source more efficiently if they areconnected in an “opposing parallel” configuration as shown by WO98/02020and JP11/330561. More efficient LED lighting systems can be designedusing high frequency AC drivers as shown by Patent Publication Number20030122502 entitled Light Emitting Diode Driver (“Clauberg et. al.”)Clauberg et. al. discloses that higher frequency inverters may be usedto drive an opposing parallel LED pair, an opposing parallel LED stringand/or an opposing parallel LED matrix by coupling the LEDs to a highfrequency inverter through a resonant impedance circuit that includes afirst capacitor coupled in series to one or more inductors with theimpedance circuit coupled in series to opposing parallel LEDs with eachset of LEDs having a second series capacitor in series to the impedancecircuit. In this system additional opposing parallel configurations ofLEDs with capacitors may not be added to or removed from the output ofthe driver without effecting the lumens output of the previouslyconnected LED circuits unless the driver or components at the driverand/or the opposing parallel LED capacitors were replaced with propervalues. By adding or removing the opposing parallel LED circuits thevoltage would increase or drop at the inductor and the current wouldincrease or drop through the first series capacitor as the load changedtherefore the inductor and all capacitors or entire driver would need tobe replaced or adjusted each time additional LEDs were added to orremoved from the system.

U.S. Patent Publication No. 2004/0080941 entitled Light Emitting DiodesFor High AC Voltage Operation And General Lighting discloses that aplurality of opposing parallel series strings of LEDs can be integratedinto a single chip and driven with high voltage low frequency mains ACpower sources as long as there are enough LEDs in each opposing parallelseries string of LEDs to drop the total source voltage across the seriesLEDs within the chip. Patent numbers WO2004023568 and JP2004006582disclose that a plurality of opposing parallel series strings oropposing parallel series matrix of LEDs can be integrated into a singlechip and mounted on an insulating substrate and driven with a high drivevoltage and low drive current as long as there are enough LEDs in eachopposing parallel series string of LEDs to drop the total source voltageacross the series LEDs within the chip. These patents and applicationdisclose that for single chip or packaged LED circuits a plurality ofopposing parallel series strings are required with the total number ofLEDs in each series string needing to be equal to or greater than the ACvoltage source in order to drop the total forward voltage and providethe required drive current when driven direct with low frequency ACmains power sources.

LED downlighting systems come in many shapes and sizes and delivervarious levels of light at different distribution patterns of light.These systems generally are designed to a) recess into ceilings, mountflush to ceilings or hang from ceilings by post or cable connections. Inany of these cases, downlighting are designed to be hard wired intoeither high voltage or low voltage sources for the electricalinstallation requirement. These voltage sources can be AC or DCdepending on the system design and technology implemented in the system.

In AC powered LED downlighting systems each individual downlight isgenerally connected direct to mains high voltage. In most cases theelectrical connection method will be to hard wire the downlights intothe high voltage mains within an electrical junction box using wirenuts, crimps or other connecters appropriate to connect together thespliced wires from the mains, and the spliced wires from the LEDdownlight. Typically this will require splicing and connecting 6 wireswhich include the line, neutral and ground wires from each end, themains and the LED downlight each having one of these three—line, neutraland ground. Typically this can also require a professional electricianadding more cost to installation. Specifically in cases where multipledownlights are required, this cost can get expensive.

In some low voltage LED downlight design, the low voltage AC or DC powersupply and/or driver “driver” is an integral part of the LED downlightand only requires the wiring to the mains voltage. In other cases, it isnot and is provided as a remote, non-integrated power supply for thedownlights.

In some low voltage AC or DC powered LED downlighting systems thedownlight system electrical connection requirement is more complex andrequires more wire connections and multiple steps to connect the lowvoltage driver to a mains power source and then to the LED downlight.First, the low voltage driver requires a mains AC or DC voltage inputconnection, which is generally mains AC, and it requires a DC voltageoutput connection to the LED downlight.

In most cases for downlight system using remote low voltage driver/powersupplies, the driver must be hard wired to the high voltage mains withinan electrical junction box using wire nuts, crimps or other connectersappropriate to connect together the spliced wires from the mains, andthe spliced wires from the low voltage driver input voltage connection aas first step, then the output of the low voltage driver is wired to theLED downlight fixture. This requires even more wires to be spliced andconnected together with using wire nuts, crimping wire connectors, orother connecters appropriate to connect together the spliced wires fromthe low voltage driver output wires to the input wires of the LEDdownlights.

In all of these LED downlight system designs weather using AC direct orlow voltage drivers, integrated or remote drivers, the electricalinstallation is somewhat complicated and similar for conventionallighting installations and requires splicing at multiple pairs of wires,connecting multiple pairs of wires together using wire nuts, crimpconnectors and or other connectors from multiple input and outputvoltage sources.

SUMMARY

In one example embodiment, an LED lighting system includes an LEDdownlight that is mountable to a ceiling, an LED driver, and aninsulation displacement connector. The LED downlight includes an LEDcircuit. Light from the LED downlight is capable of facing downwardrelative to the ceiling to project light or facing upward relative tothe ceiling to reflect light off of the ceiling. The LED driver has aninput with a first voltage and an output with a second voltage, with thesecond voltage being lower than the first voltage and being providedthrough a wire system extending from the LED driver. The insulationdisplacement connector is for connecting the LED downlight to the wiresystem extending from the LED driver. The LED lighting system isconfigured to allow changing the LED lighting system from a firstconfiguration to a second configuration by at least one of adding one ormore additional LED downlights to the LED lighting system using one ormore corresponding insulation displacement connectors or removing one ormore existing LED downlights from the LED lighting system using one ormore corresponding insulation displacement connectors. The secondconfiguration for the LED lighting system does not significantly affecta predetermined desired output range of light from any LED downlight inthe LED lighting system or from any LED circuit of any LED downlight inthe LED lighting system that remains from or is preexisting from thefirst configuration. If one or more existing LED downlights are removedfrom the LED lighting system to form the second configuration, at leastone LED downlight remains in the second configuration of the LEDlighting system. Further, a method of installing the above-described LEDlighting system is also provided.

In another example embodiment, the lighting system comprises an LEDcircuit, a driver, and insulation displacement connector. The LEDcircuit includes at least one LED. The LED circuit is integrated in alighting fixture of the lighting system, and the LED circuit is capableof emitting light during both a positive phase and a negative phase of amains AC power source. The driver is connected to the LED circuit. Thedriver has an input for receiving an input voltage from a mains voltagesource and an output for providing an output voltage and an outputcurrent to the LED circuit through a wire system extending from thedriver, the output voltage and output current being relatively constantwhen connected to the LED circuit. The insulation displacement connectoris for connecting the lighting fixture to the wire system extending fromthe driver. The lighting system is configured to allow changing thelighting system from a first configuration to a second configuration byat least one of adding one or more additional lighting fixtures to thelighting system using one or more corresponding insulation displacementconnectors or removing one or more existing lighting fixtures from thelighting system using one or more corresponding insulation displacementconnectors. The second configuration for the lighting system does notsignificantly affect a predetermined desired output range of light fromany lighting fixture in the lighting system or from any LED circuit ofany lighting fixture in the lighting system that remains from or ispreexisting from the first configuration. If one or more existinglighting fixtures are removed from the lighting system to form thesecond configuration, at least one lighting fixture remains in thesecond configuration of the lighting system. Further, a method ofinstalling the above-described lighting system is also provided.

The foregoing forms as well as other forms, features and advantages ofthe present invention will become further apparent from the followingdetailed description of the presently preferred embodiments, read inconjunction with the accompanying drawings. The detailed description anddrawings are merely illustrative of the present invention rather thanlimiting, the scope of the present invention being defined by theappended claims and equivalents thereof.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows a schematic view in accordance with an example embodiment;

FIG. 2 shows a schematic view in accordance with an example embodiment;

FIG. 3 shows a schematic view in accordance with an example embodiment;

FIG. 4 shows a schematic view in accordance with an example embodiment;

FIG. 5 shows a schematic view in accordance with an example embodiment;

FIG. 6 shows a schematic view in accordance with an example embodiment;

FIG. 7 shows a schematic view in accordance with an example embodiment;

FIG. 8 shows a schematic view in accordance with an example embodiment;

FIG. 9 shows a schematic view in accordance with an example embodiment;

FIG. 10 shows a schematic view in accordance with an example embodiment;

FIG. 11 shows a schematic view in accordance with an example embodiment;

FIG. 12 shows a schematic view in accordance with an example embodiment;

FIG. 13 shows a schematic view in accordance with an example embodiment;

FIG. 14 shows a schematic view in accordance with an example embodiment;

FIG. 15 shows a schematic view in accordance with an example embodiment;

FIG. 16 shows a shows a schematic view in accordance with an exampleembodiment;

FIG. 17 shows a schematic view in accordance with an example embodiment;

FIG. 18 shows a schematic view in accordance with an example embodiment;

FIG. 19 shows a schematic view in accordance with an example embodiment;

FIG. 20 shows a schematic view in accordance with an example embodiment;

FIG. 21 shows a schematic view in accordance with an example embodiment;

FIG. 22 shows a schematic view in accordance with an example embodiment;

FIG. 23 shows a schematic view in accordance with an example embodiment;

FIG. 24 shows a schematic view in accordance with an example embodiment;

FIG. 25 shows a schematic view in accordance with an example embodiment;

FIG. 26 shows a schematic view in accordance with an example embodiment;

FIG. 27 shows a schematic view in accordance with an example embodiment;

FIG. 28 shows a schematic view in accordance with an example embodiment;

FIG. 29 shows a schematic view in accordance with an example embodiment;

FIG. 30A shows a schematic view in accordance with an exampleembodiment;

FIG. 30B shows a schematic view in accordance with an exampleembodiment;

FIG. 30C shows a schematic view in accordance with an exampleembodiment;

FIG. 30D shows a schematic view in accordance with an exampleembodiment;

FIG. 30E shows a schematic view in accordance with an exampleembodiment;

FIG. 31 shows a schematic view in accordance with an example embodiment;

FIG. 32 shows a schematic view in accordance with an example embodiment;

FIG. 33 shows a schematic view in accordance with an example embodiment;

FIG. 34 shows a schematic view in accordance with an example embodiment;

FIG. 35 shows a schematic view of in accordance with an exampleembodiment;

FIG. 36 shows a schematic view in accordance with an example embodiment;

FIG. 37 shows a schematic view of an LED downlighting system inaccordance with an example embodiment;

FIG. 38 shows a schematic view of an LED downlighting system inaccordance with an example embodiment;

FIG. 39 shows a schematic view of an enlarged portion of an LEDdownlighting system from FIG. 37 in accordance with an exampleembodiment;

FIG. 40 shows a schematic view of an enlarged portion of an insulatingdisplacement connector from FIG. 39 in accordance with an exampleembodiment; and

FIG. 41 is a flowchart of a method for installing an LED downlightingsystem in accordance with an example embodiment.

DETAILED DESCRIPTION

While this invention is susceptible to embodiments in many differentforms, there is described in detail herein, preferred embodiments of theinvention with the understanding that the present disclosures are to beconsidered as exemplifications of the principles of the invention andare not intended to limit the broad aspects of the invention to theembodiments illustrated.

The present invention proposes that low voltage downlight systems thatinclude downlights and remote drivers, can be installed similar to lowvoltage garden pathway lights, thereby providing a much simplerinstallation process with less work, reduced and simplified electricalwiring and lower cost to the end user by connecting downlights inparallel using insulation displacement “IDC” connectors across a lowvoltage pair of wires (similar to garden lighting) that are treated likea power buss that is coming from the output of the low voltage LEDdownlight driver. The driver may also be integrated into a junction boxand then provide at least one pair of wires out that can be laced acrossa ceiling for installation of downlights at desired locations within theceiling.

In most cases the present invention may also substantially reduce and oreliminate the need to pay for the expense of a professional electricianand allows an installer of these downlights to make the final electricalconnections using only a simple tool such as pliers or the like. In thecase of DC power supplier that require polarity, it is contemplated theIDC connector could be keyed and/or marked and that the wire could bekeyed and or marked as one option, and another option is to havepolarity sensing capability and circuitry in the LED downlight thatwould prevent and correct for any improper polarity connections to theIDC connectors.

Some illustrative embodiments are directed to an LED light emittingdevice and LED light system capable of operating during both thepositive and negative phase of an AC power supply. In order to operateduring both phases provided by an AC power, as is shown herein, thecircuit must allow current to flow during both the positive and negativephases and LED light emitting devices may be configured such that atleast one LED is capable of emitting light during one or both of thepositive or negative phases. In order to accomplish this, the LEDcircuit itself may be configured so as to allow current to pass duringboth phases, or the device may include a bridge rectifier to rectify ACpower for use by single LEDs, series strings of LEDs, and parallelseries strings of LEDs. Rectification may be accomplished within thelight emitting device, or prior to any power being provided to the same.Once integrated into a light system, the present invention furthercontemplates a driver having the ability to provide a substantiallyconstant voltage at a substantially constant frequency, and that thedriver be configured in a manner which will allow LED light emittingdevices to be added to or subtracted from the system, regardless ofconfiguration, without having to add, subtract, or change the values ofdiscrete circuit components and without affecting the light output ofany individual LED.

FIG. 1 discloses a schematic diagram of a light emitting device 10 foran AC driver according to one embodiment of the invention. The device 10includes a first LED 12 connected to a second LED 14 in opposingparallel configuration, a capacitor 16 connected in series between afirst junction 18 of the two opposing parallel LEDs, a first powerconnection 20 connected to the two opposing parallel LEDs, and a secondpower connection 22 connected to a second junction 24 of the twoopposing parallel connected LEDs. A diode may be used in place of LED 12or LED 14.

FIG. 2 discloses a schematic diagram of a light emitting device 26 foran LED circuit driver according to an embodiment of the invention. Thedevice 26 includes the device 10 as disclosed in FIG. 1 mounted on aninsulating substrate 28 such as, but not necessarily, ceramic orsapphire, and integrated into an LED package 30 that may be various LEDpackage sizes; materials and designs based of product specifications oron printed circuit board material. The device 26 provides powerconnection leads 32 and may have a first or additional lens 34 that maybe made of a plastic, polymer or other material used for lightdispersion and the lens may be coated or doped with a phosphor ornano-particle that would produce a change in the color or quality oflight emitted from the device 10 through the lens 34.

FIG. 3 discloses a schematic diagram of a device 36 having a schematicdiagram of the embodiment shown as light emitting device 26 drivendirectly by an AC driver 38 that is connected to the power connections32 of the device 26 without any additional components in series betweenthe AC driver 38 and the device 26 such as a capacitor, inductor orresistor. The AC driver 38 provides a relatively constant AC voltage andfrequency output to the device 26 no matter what the total load of thedevice 26 may be, or the number of devices 26 added or subtracted aslong as the load does not exceed the wattage limitation of the AC driver38. The AC driver 38 may be a generator, a mains power source, or aninverter capable of providing a relatively fixed voltage and relativelyfixed frequency output to different size loads. The AC driver mayprovide a low or high voltage and a low or high frequency to the device26 according to the invention as long as the capacitor 16 is the propervalue for the desired operation of the device 26.

FIG. 4 discloses a schematic diagram of a light emitting device 40 forcoupling to an LED circuit driver according to an embodiment of theinvention. The device 40 includes a first LED 42 connected to a secondLED 44 in opposing parallel configuration. A capacitor 46 is connectedin series between a first junction 48 of the two opposing parallel LEDsand a first power connection 50. A resistor 52 is connected in seriesbetween a second junction 54 of the two opposing parallel LEDs and asecond power connection 56. A diode may be used in place of LED 42 orLED 44 and the resistor 52 may be put in series on either end of thecapacitor 46 as an alternate location.

FIG. 5 discloses a schematic diagram of a light emitting device 58 forLED circuit drivers according to an embodiment of the invention. Thedevice 58 includes the device 40 as disclosed in FIG. 4 integrated intoa package as disclosed in the device 26 in FIG. 2 . The device 58provides power connection leads for connecting to an AC driver 38 asdisclosed in FIG. 3 .

FIG. 6 discloses a diagram of a light emitting device 64 for coupling toan LED circuit driver according to an embodiment of the invention. Thedevice 64 includes a first series string of LEDs 66 connected to asecond series string of LEDs 68 in opposing parallel configuration, acapacitor 70 connected in series between a first junction 72 of theopposing parallel series string of LEDs and a first power connection 74,and a second power connection 76 connected to a second junction 78 ofthe opposing parallel series string of LEDs. A diode may be used inplace of one or more LEDs 66 and one or more of LEDs 68 and the LEDs 66and 68 are integrated into a package 80 as described in the package 30disclosed in FIG. 2 along with capacitor 70.

FIG. 7 discloses a diagram of a light emitting device 82 for AC driveaccording to an embodiment of the invention. The device 82 includes afirst series string of LEDs 84 connected to a second series string ofLEDs 86 in opposing parallel configuration, a capacitor 88 connected inseries between a first junction 90 of the opposing parallel seriesstring of LEDs and a first power connection 92, and a resistor 94connected in series between a second junction 96 of the opposingparallel series string of LEDs and a second power connection 98. A diodemay be used in place of one or more LEDs 84 and one or more of LEDs 86and the LEDs 84 and 86 are integrated into a package 100 as described inthe package 30 disclosed in FIG. 2 along with capacitor 88 and resistor94. The resistor 94 may be put in series on either end of the capacitor88 as an alternate location.

FIG. 8 discloses a diagram of a light emitting device 102 according toan embodiment of the invention. The device 102 includes a first seriesstring of LEDs 104 connected to a second series string of LEDs 106 inopposing parallel configuration. A first power connection 108 isconnected to a first junction 110 of the opposing parallel series stringof LEDs and a second power connection 112 is connected to a secondjunction 114 of the opposing parallel series string of LEDs. A diode maybe used in place of one or more LEDs 104 and one or more of LEDs 106 andthe LEDs 104 and 106 are integrated into a package 118 as described inthe package 30 disclosed in FIG. 2 .

FIG. 9 discloses a circuit diagram of a light emitting device 120according to an embodiment of the invention. The device 120 is similarto the device disclosed in FIG. 5 and includes a second series resistor122 that can be placed in series on either side of the first capacitor46.

FIG. 10 discloses a diagram of a light emitting device 124 according toan embodiment of the invention. The device 124 is similar to the devicedisclosed in FIG. 2 and includes a second series capacitor 126 connectedin series between the junction 128 of the opposing parallel LEDs and apower connection 130.

FIG. 11 discloses a diagram of a light emitting device 130 according toan embodiment of the invention. The device 130 has a matrix ofindividual light emitting devices 10 as described in FIG. 1 integratedinto a package 132 similar to package 30 as described in FIG. 2 .

FIG. 12 discloses a diagram of a light emitting device 134 according toan embodiment of the invention. The device 134 has a matrix ofindividual light emitting devices 40 as described in FIG. 4 integratedinto a package 136 similar to package 30 as described in FIG. 2 .

FIG. 13 discloses a diagram of a light emitting device 138 according toan embodiment of the invention. The device 138 has a matrix ofindividual sets of 2 opposing parallel light emitting devices 140 witheach set having an individual series resistor to connect to a firstpower connection 140 and a capacitor 146 connected in series between asecond power connection and the matrix of devices 140. The capacitor 146may alternately be in series between the first power connection 144 andall resistors 142. The matrix of devices 140, resistors 142 andcapacitor 146 are integrated into a package 150 similar to package 30 asdescribed in FIG. 2 .

FIG. 14 discloses a diagram of a light emitting device 152 according toan embodiment of the invention. The device 152 includes another versionof a series opposing parallel LED matrix 154 and a capacitor 156connected in series between a first junction 158 of the opposingparallel LED matrix 154 and a first power connection, and a second powerconnection 162 connected to a second junction 164 of the opposingparallel LED matrix. A first power connection 108 is connected to afirst junction 110 of the opposing parallel series string of LEDs and asecond power connection 112 is connected to a second junction 114 of theopposing parallel series string of LEDs. A diode may be used in place ofone or more LEDs 104 and one or more of LEDs 106 and the LEDs 104 and106 are integrated into a package 118 as described in the package 30disclosed in FIG. 2 .

FIG. 15 discloses a schematic diagram of a light emitting device 300according to an embodiment of the invention. Device 300 includes bridgerectifier circuit 302 having diodes 304 a-304 d with at least one LEDconnected across the output of the rectifier circuit, shown as LED 306.While inputs 308 and 310 of the bridge rectifier may be provided fordirect connection to an AC power supply, it is contemplated by theinvention that one input, shown as input 310, may have a capacitor(shown as capacitor 312) or a resistor (shown in FIG. 18 as resistor313) connected in series in order to control and limit the currentpassing through the at least one LED. Additionally, capacitor 314 may beconnected across the rectifier inputs to protect against voltage spikes.

FIGS. 16 and 18 each disclose a schematic diagram of a light emittingdevice 316 and 332 for an LED circuit driver according to an embodimentof the invention. The device 316 includes the device 300 as disclosed inFIG. 15 (with additional LEDs 306 added in series) mounted on aninsulating substrate 318 such as, but not necessarily, ceramic orsapphire, and forming an LED package 320 that may be various sizes;materials and designs based of product specifications or on printedcircuit board material. As shown in FIG. 16 , The device 316, 332provides power connection leads 322 and 323 and may have a first oradditional lens that may be made of a plastic, polymer or other materialused for light dispersion and the lens may be coated or doped with aphosphor or nano-particle that would produce a change in the color orquality of light emitted from device 300 through the lens. LED package320 may include rectifier 302 to drive LEDs 306. Rectifier 306 may bemounted on insulating substrate 318 along with any LEDs. As should beappreciated by those having ordinary skill in the art, it iscontemplated by the invention that any diode or LED may be swapped forthe other within the package so long as the package includes at leastone LED to emit light when in operation. Any capacitors 312, 314 orresistors 313 included in the light emitting devices may likewise bemounted on substrate 318 and included in LED package 320.

Rather than be packaged together and mounted on a single substrate, andno matter whether the LEDs and diodes are integrated into a singlepackage or are discrete individual LEDs and/or diodes wire-bondedtogether, as disclosed in FIG. 17 rectifier 302 may be discretelypackaged separate from any discrete LED packages 324 where discrete LEDpackage 324 includes one LED 306 or multiple LEDs connected in series orparallel. Rectifier 302 may be packaged into rectifier package 326 forplug and use into a light system, or alternatively may be included aspart of a driver used to drive the series LEDs. When packaged separate,package 326 may be provided with input power connections 328 and 329which to connect the inputs of the rectifier to an AC power supply. Inorder to connect to one (or more) single or series LEDs and providepower thereto, package 326 may also be provided with output powerconnections 330 and 331 which may connect to LED package inputs 334 and335. Any capacitors 312, 314 or resistors 313 included in the lightemitting devices may likewise be mounted on substrate 316 and includedin rectifier package 326.

Regardless of whether rectifier 302 and LEDs 306 are integrated ormounted in a single package or are discretely packaged and connected, inorder to drop higher voltages any number of LEDs may be connected inseries or parallel in a device to match a desired voltage and lightoutput. For example, in a lighting device that is run off of a 120 Vsource and contains LEDs having a forward operating voltage of 3V eachconnected to a bridge rectifier having diodes also having a forwardoperating voltage of 3V each, approximately 38 LEDs may be placed inseries to drop the required voltage.

FIG. 19 discloses an embodiment of an LED lighting device encapsulatedin a housing. As shown in FIG. 19 , LED device 336 may include a housing338 encapsulating at least one bridge rectifier 340, at least one LEDcircuit 342 connected across the output of the bridge rectifier. Device334 includes first power connection lead connected 344 to a first inputof the rectifier 346 and a second power connection lead 348 connected toa second input of the rectifier 350. At least a portion of each powerconnection is contained within the housing while at least a portion ofeach power connection extends beyond the housing to allow device 336 toconnect to an AC power source. Rectifier 340 and LED circuit 342 may beconnected, assembled, and/or packaged within housing 336 using any ofthe methods described in conjunction with FIGS. 15-18 or any other meansknown in the art. It should be appreciated by those having ordinaryskill in the art that the devices and packages described in FIGS. 2, 3,and 5-14 may likewise incorporate a housing to encapsulate any deviceand/or package therein.

FIG. 20 discloses a schematic diagram of a lighting system 168 accordingto an embodiment of the invention. The device 168 includes a pluralityof devices 26 as described in FIG. 2 connected to a high frequencyinverter AC drive Method 170 as described in FIG. 3 which in thisexample provides a relatively constant 12V AC source at a relativelyconstant frequency of 50 Khz to the devices 26. Each or some of thedevices 26 may have integrated capacitors 172 of equal or differentvalues enabling the devices 26 to operate at different drive currents174 from a single source AC drive Method.

FIG. 21 discloses a schematic diagram of a lighting system 176 accordingto an embodiment of the invention. The lighting system 176 includes aplurality of devices 178, 180 and 182 each able to have operate atdifferent currents and lumens output while connected directly to thetransformer 184 output of a fixed high frequency AC drive Method 186.

Any of the aforementioned AC drive methods may likewise be used with thedevices embodied in FIGS. 15-19 .

For example, FIG. 22 discloses a schematic diagram of a lighting system400 according to an embodiment of the invention. System 400 includes aplurality of devices 316, 332 as described in FIGS. 16 and 18 connectedto a high frequency inverter AC drive Method 170 similar to thatdescribed in FIGS. 3 and 20 which provides a relatively constant 12V ACsource at a relatively constant frequency of 50 Khz to the devices 316,332. Each or some of the devices 316, 332 may have integrated capacitors312, 314 and resistors 313 of equal or different values enabling thedevices 300 to operate at different drive currents from a single sourceAC drive Method. As should be appreciated by those having ordinary skillin the art, while the example of 12V AC at 50 Khz is given herein, it iscontemplated by the invention that any voltage at substantially anyfrequency may be provided by the driver by utilizing a propertransformer and/or inverter circuit.

Similarly, AC drive Method 186 may be utilized may be used with a singleor plurality of devices 214 as disclosed in FIG. 23 . As with theembodiment shown in FIG. 21 , each device 316, 332 may be connecteddirectly to transformer 184 output to receive a substantially fixedfrequency voltage.

FIG. 24 discloses an embodiment of the invention where AC drive Method186 is provided to a rectifier and LED series strings are discretelypackaged. As previously disclosed, rectifier 302 may be discretelypackaged in a rectifier package 326, separate from both AC drive Method186 (or alternatively AC drive Method 170) and discrete LED packages324, or alternatively may be included in AC drive Method 186.

FIG. 25 discloses another schematic view diagram of a light emittingdevice 188 identical to the device 130 disclosed in FIG. 11 andintegrated into a package 30 as described in FIG. 2 for an AC driveMethod according to an embodiment of the invention. The device 188includes the device 130 as disclosed in FIG. 11 mounted on an insulatingsubstrate 28 such as but not necessarily ceramic or sapphire andintegrated into an LED package 30 that may be various LED package sizes;materials and designs based of product specifications or on printedcircuit board material. The device 188 provides power connection leads190 and 192 and may have a first or additional lens 194 that may be madeof a plastic, polymer or other material used for light dispersion andthe lens may be coated or doped with a phosphor or nano-crystals thatwould produce a change in the color or quality of light emitted from thedevice 130 through the lens 194. The device 130 has a matrix of devices10. The power connection opposite the capacitors 16 within the device130 and part of each device 10 is connected to a power connection 196that is connected to a solderable heat sinking material 198 andintegrated into the package 30. The power connection 196 connected tothe heat sink 198 may be of a heavier gauge within the device 130 or 188than other conductors. The schematic view of the device 188 provides aside view of the package 30 and an overhead view of the device 130 inthis FIG. 25 .

FIG. 26 discloses another schematic view diagram of a light emittingdevice 198 similar to the device 188 described in FIG. 25 with adifferent light emitting device 200 identical to the device 136disclosed in FIG. 12 and integrated into a package 30 as described inFIG. 2 for an AC drive Method according to an embodiment of theinvention. The device 198 includes a reflective device integrated intothe package 30 for optimized light dispersion. The light emitting device200 may be facing down towards the reflector 202 and opposite directionof light output from the lens 194 if the reflector 202 is integratedinto the package 30 properly for such a design.

FIG. 27 discloses another schematic view diagram of a light emittingdevice 500 similar to that shown in FIG. 24 according to an embodimentof the invention. The device 500 includes the devices 316, 332 similarto those disclosed in FIGS. 16 and 18 , mounted on an insulatingsubstrate 318 such as but not necessarily ceramic or sapphire andintegrated into an LED package 320 that may be various LED packagesizes; materials and designs based of product specifications or onprinted circuit board material. The device 500 provides power connectionleads 502 and 503 which connect to package power connect leads 322 and323 and may have a first or additional lens 504 that may be made of aplastic, polymer or other material used for light dispersion and thelens may be coated or doped with a phosphor or nano-crystals that wouldproduce a change in the color or quality of light emitted from thedevice through the lens 504. Power connection 322 may be connected toheat sink 506 and may be of a heavier gauge within the device than otherconductors.

FIG. 28 discloses another schematic view diagram of a light emittingdevice 508 similar to that shown in FIG. 26 . Device 508 is contemplatedfor use in embodiments where the rectifier is discretely packaged orincluded as part of AC drive Method 170 or 186. In device 508, powerconnection leads 510 and 511 connect to the outputs of rectifier 302(not shown) to provide power to LED packages 324.

FIG. 29 shows a block diagram of an LED circuit driver 204 having a highfrequency inverter 206 stage that provides a relatively constant voltageand relatively constant frequency output. The high frequency inverter206 stage has an internal dual half bridge driver with an internal orexternal voltage controlled oscillator that can be set to a voltage thatfixes the frequency. A resistor or center tapped series resistor diodenetwork within the high frequency inverter 206 stage feeds back avoltage signal to the set terminal input of the oscillator. An ACregulator 208 senses changes to the load at the output lines 210 and 212of the inverter 206 and feeds back a voltage signal to the inverter 208in response changes in the load which makes adjustments accordingly tomaintain a relatively constant voltage output with the relativelyconstant frequency output.

FIGS. 30A, 30B, 30C, 30D, and 30E show a schematic diagram of an LEDcircuit driver 214 having a voltage source stage 216, a fixed/adjustablefrequency stage 218, an AC voltage regulator and measurement stage 220,an AC level response control stage 222, an AC regulator output controlstage 224 and a driver output stage 226.

FIG. 31 shows a schematic diagram of the voltage source stage 216described in FIG. 20 . The voltage source stage 216 provides universalAC mains inputs 228 that drive a diode bridge 230 used to deliver DC tothe LED circuit driver system 214. Direct DC could eliminate the needfor the universal AC input 228. Power factor correction means 232 may beintegrated into the LED circuit driver 216 as part of the circuit. Thevoltage source stage 216 includes a low voltage source circuit 234 thatmay include more than one voltage and polarity.

FIG. 32 shows a schematic diagram of the fixed/adjustable frequencystage 218 as described in FIG. 20 . The fixed/adjustable frequency stage218 includes a bridge driver 236 that may include an integrated orexternal voltage controlled oscillator 238. The oscillator 238 has a setinput pin 240 that sets the frequency of the oscillator to a fixedfrequency through the use of a resistor or adjustable resistor 242 toground. The adjustable resistor 242 allows for adjusting the fixedfrequency to a different desired value through manual or digital controlbut keeps the frequency relatively constant based on the voltage at theset terminal 240.

FIG. 33 is a schematic diagram of the AC voltage regulator with voltagemeasurement stage 220 as described in FIG. 20 . The AC voltage regulatorwith voltage measurement circuit 220 monitors the voltage at the driveroutput 226 as shown in FIG. 20 and sends a voltage level signal to theAC level response control stage 222 as shown in FIG. 20 .

FIG. 34 is a schematic diagram of the AC level response control 228stage. The AC level response control stage 228 receives a voltage levelsignal from the AC voltage regulator with voltage measurement circuit220 as shown in FIG. 23 and drives the AC regulator output control stage224 as shown in FIG. 20 .

FIG. 35 is a schematic diagram of the AC regulator output control stage230. The AC regulator output control stage 230 varies the resistancebetween the junction of the drive transistors 232 and the transformerinput pin 234 of the driver output 226 as shown in FIG. 26 . The ACregulator output control stage 230 is a circuit or component such as butnot necessarily a transistor, a voltage dependent resistor or a currentdependent resistor circuit having a means of varying its resistance inresponse to the voltage or current delivered to it.

FIG. 36 is a schematic diagram of the driver output stage 226. Thedriver output stage 226 includes drive transistors 232 and thetransformer 236 that delivers an AC voltage output 238 to LED circuitsat a relatively constant voltage and frequency.

FIG. 37 is an illustration of a schematic diagram of an LED downlightingsystem 250 in accordance with an example embodiment. The LEDdownlighting system includes at least one LED downlight 252, at leastone insulation displacement (IDC) connector 254, a wire system 256, adriver 258, and at least one connecting wire 260. In other exampleembodiments, the LED lighting system 250 may also include a bridgerectifier.

The LED downlight(s) 252 may also be referred to as a lightingfixture(s). Each LED downlight(s) 252 may be mounted to or mounted intoa ceiling 310. For example, an LED downlight 252 may be at leastpartially integrated within a ceiling tile of ceiling 310.

The driver 258 may also be referred to as an LED driver. The LED drivermay be a low voltage LED driver. In some example embodiments, the LEDdriver is configured to receive one of a plurality of voltage inputs.The driver 258 may be mounted to a wall, ceiling, or integrated into anelectrical junction box 300. The driver 258 has an input and an output.In this illustrative example, the input is an AC voltage and the outputis an AC voltage or DC voltage that is lower than the first voltage. Theoutput of the driver 258 may provide an output voltage and an outputcurrent to the LED downlight(s) 252, the output voltage and outputcurrent being relatively constant when connected to the LED downlight(s)252.

The wire system 256 may include at least one output wire. In someexamples, the wire system 256 includes at least one pair of output wiresconnected to the output of the driver 258. Thus, the output voltageprovided by the driver 258 is provided through the one or more outputwires of the wire system 256.

As depicted, each LED downlight 252 is electrically connected to thedriver 258 by a corresponding insulating displacement connector 254. Inthese example embodiments, the electrical connection is an indirectconnection. Specifically, the corresponding insulating displacementconnector 254 electrically connects the LED downlight 2582 to the wiresystem 256 to thereby electrically connect the LED downlight 252 to thedriver 258. This electrical connection connects the LED downlight 252 tothe output of the driver 258 such that the output voltage from thedriver 258 is supplied to the LED downlight 252 through the wire system256.

Each LED downlight 252 may be connected to the corresponding insulatingdisplacement connector 254 directly or through at least one wiredconnection. This wired connection may be formed using one or moreconnecting wires 260. For example, the corresponding insulatingdisplacement connector 254 may be connected to the LED downlight 252 viaa connecting wire 260.

Each LED downlight 252 is integrated into ceiling 310 such that lightfaces (or projects) downward relative to ceiling 310. In some examples,an LED downlight 252 is configured to deliver one or more colors oflight. In some embodiments, the LED downlighting system 250 thatincludes a first LED downlight for providing at least one of a differentcolor, a different wavelength, or a different amount of light than atleast one other LED downlight in the LED downlighting system 250. Thedriver or at least one LED downlight of the LED downlights 252 in theLED lighting system 250 may be able to produce light with at least oneof a different color, a different wavelength, or a different amount oflight in response to a change in voltage, in response to a dimmer, or inresponse to a controller.

In some example embodiments, the LED lighting system 250 is dimmable. Insome cases, one or more of the LED downlights 252 in the LED lightingsystem 250 are configured to deliver light output during a powerfailure. For example, the LED downlight 252 may be powered using abattery during a power failure. The battery may be used for a batterybackup system in one of a residential, commercial, or industrialbuilding.

Each LED downlight 252 may include one or more LED circuits. An LEDcircuit in an LED downlight 252 may be capable of sensing and correctingreverse polarity being input to the LED downlight 252. Further, the LEDcircuit may be capable of emitting light during both a positive phaseand a negative phase of a mains AC power source. The mains AC powersource may be providing the input voltage to the driver 258.

FIG. 38 is a schematic diagram of another configuration for LED lightingsystem 250 in accordance with an example embodiment. In thisillustrative example, the LED downlight(s) 252 are mounted to the bottomof the ceiling 310. They are positioned such that light from the LEDdownlight(s) 252 faces (or projects) upward relative to the ceiling 310and is reflected off of the ceiling 310.

FIG. 39 is a schematic diagram of an enlarged portion of the LEDdownlight 252 from FIG. 37 in accordance with an example embodiment. TheLED downlight 252 has an LED light source 312 integrated within the LEDdownlight 252. In one or more example embodiments, the LED light source312 may take the form of an LED circuit. In some example embodiments,the LED light source 312 may include a plurality of LED circuits. Theinsulation displacement connector 254 is electrically connected to thewire system 256 extending from the driver 258 from FIG. 37 (not shownhere).

FIG. 40 is a schematic diagram of an enlarged portion of the insulationdisplacement connector 254 from FIG. 39 in accordance with an exampleembodiment. In one example embodiment, the insulation displacementconnector 254 includes a cavity 314, conductive pins 316, and a hinge318. The insulation displacement connector 254 is shown in an openconfiguration in FIG. 40 .

The cavity 314 helps position and hold (or retain) a portion of the wiresystem 256. For example, the cavity 314 may help position and hold apair of output wires of the wire system 256. In other exampleembodiments, some other type of wire positioning area or element may beused to position and hold these output wires. The conductive pins 316are used to pierce through the insulation jacket of the output wires ofthe wire system 256 and to make an electrical connection once theinsulation displacement connector 254 has been closed and placed in aclosed configuration.

The hinge 318 allows insulation displacement connector 254 to be openedand closed at least once in order to position the output wires of thewire system 256 within the cavity 314 of the insulation displacementconnector 254. The closing of the insulation displacement connector 254via the hinge 318 (e.g., mechanically closed or squeezed by hand or by atool) allows the conductive pins 316 to pierce through the output wiresand make an electrical connection. In this manner, the insulationdisplacement connector 254, which may be connected to the LED downlight252 from FIG. 39 , be connected to and disconnected from the wire system256, and thereby the driver 258.

Thus, the LED downlighting system 250 from FIG. 37 or FIG. 38 may bechanged from a first configuration to a second configuration by at leastone of adding one or more additional LED downlights to the LED lightingsystem 250 using one or more corresponding insulation displacementconnectors or removing one or more existing LED downlights from the LEDlighting system 250 using one or more corresponding insulationdisplacement connectors. The second configuration for the LED lightingsystem 250 does not significantly affect a predetermined desired outputrange of light from any LED downlight in the LED lighting system 250 orfrom any LED circuit of any LED downlight in the LED lighting system 250that remains from or is preexisting from the first configuration.

FIG. 41 is a flowchart of a method 4100 for installing an LEDdownlighting system in accordance with an example embodiment. The method4100 may be used to install, for example, the LED lighting system 250described in FIG. 37 or in FIG. 38 .

The method 4100 may begin by installing an LED downlighting systemrelative to a ceiling such that light projects at least one of downwardsrelative to the ceiling or upwards relative to the ceiling to reflectoff of the ceiling, wherein the LED downlighting system includes an LEDdriver, at least one LED downlight, and at least one insulatingdisplacement connector (step 4102). Step 4102 may include mounting oneor more LED downlights to a ceiling or integrating the one or more LEDdownlights at least partially into the ceiling.

Optionally, optionally, one or more additional LED downlights may beadded to the LED lighting system using one or more correspondinginsulation displacement connectors (step 4104). Optionally, one or moreexisting LED downlights may be removed from the LED lighting systemusing one or more corresponding insulation displacement connectors (step4106). In some example embodiments, both steps 4104 and step 4106 may beperformed. In other example embodiments, one of step 4104 and step 4106may be performed. Each of or both of steps 4104 and 4106 may beconsidered changing the LED downlighting system from a firstconfiguration to a second configuration. Changing the LED downlightingsystem to the second configuration by adding one or more LED downlightsin step 4104, removing one or more LED downlights in step 4106, or bothdoes not significantly affect a predetermined desired output range oflight from any LED downlight in the LED lighting system or from any LEDcircuit of any LED downlight in the LED lighting system that remainsfrom or is preexisting from the first configuration. In these exampleembodiments, step 4106 may only be performed as long as at least one LEDdownlight remains in the second configuration of the LED lighting systemafter one or more existing LED downlights are removed from the LEDlighting system to form the second configuration.

Optionally, a wireless signal may be sent to the LED driver or to one ormore LED downlights in the LED downlighting system (step 4108). Thewireless signal may be used to control the light that is emitted by eachindividual LED downlight in the LED downlighting system or the LEDdownlighting system overall. In some cases, the wireless signal is sentto all of the LED downlights in the LED downlighting systemsimultaneously. In other cases, the wireless signal is sent individuallyto one or more of the LED downlights in the LED downlighting system.

In some alternative implementations, the function or functions noted inthe blocks of method 4100 above may occur out of the order noted in thefigures. For example, in some cases, step 4104, step 4106, or both maybe performed prior to step 4102. In still other examples, steps shown insuccession may be executed substantially concurrently, or performed inthe reverse order, depending upon the functionality involved. Also,other steps in addition to those illustrated in FIG. 41 may be includedin the method 4100.

Various portions of one or more of the embodiments described above maybe used in combination with other portions of one or more otherembodiments described above.

According to one broad aspect of the invention a lighting system isprovided having one or more LED circuits. Each LED circuit has at leasttwo diodes connected to each other in opposing parallel relation,wherein at least one of which such diodes is an LED. As used throughoutthe application, the term diode may mean any type of diode capable ofallowing current to pass in a single direction, including but notlimited to, a standard diode, a schottky diode, a zener diode, and acurrent limiting diode. A driver is connected to the one or more LEDcircuits, the driver providing an AC voltage and current to the one ormore LED circuits. The driver and the LED circuits form a drivencircuit. The driver and the LED circuits are also configured such thatLED circuits may be added to or subtracted (intentionally or bycomponent failure) from the driven circuit:

-   -   (a) without significantly affecting the predetermined desired        output range of light from any individual LED; and,    -   (b) without the need to: (i) change the value of any discrete        component; or, (ii) to add or subtract any discrete components,        of any of the preexisting driven circuit components which remain        after the change.

In another embodiment of the invention at least one capacitor isconnected to and part of each LED circuit. In yet another embodiment, atleast one resistor is connected to and is part of each opposing parallelLED circuit noted above. The resistor is connected in series with the atleast one capacitor.

According to another aspect of the invention an LED circuit (sometimesreferred to as an “AC LED”) can comprise two opposing parallel LEDs, anopposing parallel LED string or an opposing parallel LED matrix. Theseopposing parallel LEDs may have a capacitor in series connected to atleast one junction of the connected opposing parallel configurationswithin a single chip, a single package, an assembly or a module.

When a real capacitor is connected in series in one or more linesbetween an LED and an AC power source, there is a displacement currentthrough that capacity of magnitude: I=2IIfCV. The capacitor in the LEDcircuits of the invention regulates the amount of current and forwardvoltage delivered to the one or more opposing parallel LEDs based on thevoltage and frequency provided by the AC driver. Based on the number ofLEDs in the LED circuit the opposing parallel connections provide two ormore junctions to which at least one series capacitor may be connectedin series of at least one power connection lead. In some embodiments,LED circuits may also use a series resistor in addition to the capacitorproviding an “RC” resistor capacitor network for certain LED circuitdriver coupling that does not provide protection against surge currentsto the LED circuits.

According to another aspect of the invention an LED circuit may comprisea single LED or a series string of diodes and/or LEDs connected to afull bridge rectifier capable of rectifying a provided AC voltage andcurrent for use by the series string of diodes and/or LEDs. Therectifier may be formed as part of the LED circuit, or may be formedseparately, having leads provided on both the output of the driver andthe input of the LED circuit to allow the LED circuit to connectdirectly to the driver. In order to protect the LED circuit from voltagespikes a capacitor may be connected across the inputs of the bridgerectifier. The capacitor may also be used for smoothing the AC waveformto reduce ripple. A capacitor may likewise be connected between onerectifier input and the AC voltage and current source in order to limitthe DC current flow to protect the LEDs. The bridge diode and LEDcircuit may be packaged separate or together, and may be configuredwithin a single chip or two chips, a single package or two packages, anassembly, or a module.

According to another aspect of the invention, a single bridge rectifiermay be used to drive parallel LEDs or series strings of diodes and/orLEDs. Alternatively, it is contemplated by the invention that each LEDcircuit requiring a bridge rectifier to utilize both the high and lowphases of an AC power wave may include its own full bridge rectifierintegrated or otherwise connected thereto. In embodiments where each LEDcircuit includes its own rectifier, additional LED circuits may be addedin parallel across an AC voltage and current source to any existing LEDcircuits without concern of connecting to any existing bridge rectifiersor, where used, capacitors. Providing each LED circuit with its ownbridge rectifier has the further advantage of scaling capacitorsincluded in the circuit for voltage protection and/or current limitingto be matched to a particular LED or string of diodes and/or LEDs.

It should be noted that “package” or “packaged” is defined herein as anintegrated unit meant to be used as a discrete component in either ofthe manufacture, assembly, installation, or modification of an LEDlighting device or system. Such a package includes LED's of desiredcharacteristics with capacitors and or resistors (when used) sizedrelative to the specifications of the chosen LED's to which they will beconnected in series and with respect to a predetermined AC voltage andfrequency.

Preferred embodiments of a package may include an insulating substratewhereon the LEDs, capacitors and/or resistors are formed or mounted. Insuch preferred embodiments of a package, the substrate will includeelectrodes or leads for uniform connection of the package to a device orsystem associated with an AC driver or power source or any individuallypackaged rectifiers used to rectify AC voltage and current. Theelectrodes, leads, and uniform connection may include any currentlyknown means including mechanical fit, and/or soldering. The substratemay be such as sapphire, silicon carbide, gallium nitride, ceramics,printed circuit board material, or other materials for hosting circuitcomponents.

A package in certain applications may preferably also include a heatsink, a reflective material, a lens for directing light, phosphor,nano-crystals or other light changing or enhancing substances. In sum,according to one aspect of the invention, the LED circuits and ACdrivers of the present invention permit pre-packaging of the LED portionof a lighting system to be used with standardized drivers (and whennecessary full wave rectifiers) of known specified voltage and frequencyoutput. Such packages can be of varied make up and can be combined witheach other to create desired systems given the scalable and compatiblearrangements possible with, and resulting from, the invention.

According to one aspect of the invention, AC driven LED circuits (or“driven circuits”) permit or enable lighting systems where LED circuitsmay be added to or subtracted (either by choice or by way of a failureof a diode) from the driven circuit without significantly affecting thepredetermined desired output range of light from any individual LED and,without the need to: (i) change the value of any discrete component; or,(ii) to add or subtract any discrete components, of any of thepreexisting driven circuit components which remain after the change.During design of a lighting system, one attribute of the LEDs chosenwill be the amount of light provided during operation. In this context,it should be understood that depending on the operating parameters ofthe driver chosen, the stability or range of the voltage and frequencyof the driver will vary from the nominal specification based uponvarious factors including but not limited to, the addition orsubtraction of the LED circuits to which it becomes connected ordisconnected. Accordingly, as sometimes referred to herein, driversaccording to the invention are described as providing “relativelyconstant” or “fixed” voltage and frequency. The extent of this relativerange may be considered in light of the acceptable range of light outputdesired from the resulting circuit at the before, during, or after achange has been made to the lighting system as a whole. Thus it will beexpected that a predetermined range of desired light output will bedetermined within which the driven LED circuits of the invention willperform whether or not additional or different LED circuits have beenadded or taken out of the driven circuit as a whole or whetheradditional or different LED circuits have been added proximate anyexisting LED circuits or positioned remotely.

According to another aspect of the invention an LED circuit may be atleast one pre-packaged LED and one pre-packaged diode connected togetheropposing parallel of each other, two opposing parallel pre-packagedLEDs, an opposing parallel LED string of pre-packaged LEDs, an opposingparallel LED matrix of pre-packaged LEDs optionally having a capacitorin series of at least one junction of the connected LED circuits. It iscontemplated that the LED circuit may also be at least one of a singleLED or series string of diodes and/or LEDs having a bridge rectifierconnected across the single LED or string of diodes. In embodimentswhere a series string of diodes and/or LEDs and a rectifier is utilized,each LED may likewise be pre-packaged. The rectifier may optionally havea capacitor connected across the rectifier inputs and/or a capacitorconnected between to an input of the rectifier for connection betweenthe rectifier and an AC voltage and current source. In eitherembodiment, utilizing an LED circuit capacitor may allow for directcoupling of at least one LED circuit to the LED driver withoutadditional series components such as capacitors and/or inductors betweenthe LED circuit driver and the LED circuits. The LED circuit driverprovides a relatively fixed voltage and relatively fixed frequency ACoutput even with changes to the load using feedback AC voltage regulatorcircuitry. The LED circuit's may be directly coupled and scaled inquantity to the LED circuit driver without affecting the other LEDcircuit's lumen output as long as the LED circuit driver maintains arelatively fixed voltage and relatively fixed frequency AC output.

According to an aspect of the invention, an LED circuit driver providesa relatively fixed voltage and relatively fixed frequency AC output suchas mains power sources. The LED circuit driver output voltage andfrequency delivered to the LED circuit may be higher than, lower than,or equal to mains power voltage and frequencies by using an LED circuitinverter driver. The LED circuit inverter driver providing higherfrequencies is preferable for LED circuits that are integrated intosmall form LED packages that include integrated capacitors or resistorcapacitor “RC” networks. The LED circuit inverter driver has feedbackcircuitry such as a resistor divider network or other means allowing itto sense changes to the load and re-adjust the frequency and/or voltageoutput of the LED circuit driver to a desired relatively fixed value.The LED circuit driver may also provide a soft-start feature thatreduces or eliminates any surge current from being delivered to the LEDcircuit when the LED circuit driver is turned on. Higher frequency andlower voltage LED circuit inverter drivers are preferred enablingsmaller package designs of LED circuits as the capacitor at higherfrequencies would be reduced in size making it easier to integrate intoa single LED circuit chip, package, assembly or module.

According to the invention LED circuits may have a resistor capacitor(“RC”) network connected together in series or separate from the LEDcircuits. The maximum resistor value needed is only that value ofresistance needed to protect the one or more LEDs within the LED circuitfrom surge currents that may be delivered by LED circuit drivers that donot provide soft start or other anti surge current features. Directmains power coupling would require RC network type LED circuits as themains power source delivers surge currents when directly coupled to anLED circuit.

The higher frequency LED circuit inverter driver may be a halogen orhigh intensity discharge (HID) lamp type driver with designmodifications for providing a relatively fixed voltage and relativelyfixed frequency output as the LED circuit load changes. Meaning if theLED circuit inverter driver is designed to have an output voltage of 12Vat a frequency of 50 Khz the LED circuit driver would provide thisoutput as a relatively constant output to a load having one or more thanone LED circuits up to the wattage limit of the LED circuit driver evenif LED circuits were added to or removed from the output of the LEDcircuit driver.

The higher frequency inverter having a relatively fixed voltage andrelatively fixed frequency output allows for smaller components to beused and provides a known output providing a standard reference HighFrequency LED circuit driver enabling LED circuits to be manufactured involume in existing or reasonably similar LED package sizes withintegrated capacitors or RC networks based on the number of LEDs desiredin the LED circuit package.

U.S. Patent Publication No. 2003/0122502 entitled Light Emitting Diodedriver (Clauberg and Erhardt) does not disclose the use of a highfrequency inverter driver having a means of keeping a relatively fixedvoltage and relatively frequency in response to changes in the load.According to the present invention described herein, by not havingadditional components such as an inductor or capacitor in series betweenthe LED circuit and the LED circuit driver one LED circuit at a time maybe added to or removed from the LED circuit driver output without havingto change any components, the LED circuit driver or make adjustments tothe LED circuit driver. Additionally, according to this invention thelumen output of the existing LED circuits stays relatively constant dueto the self-regulating nature of each individual LED circuit when drivenwith the relatively fixed frequency and voltage of the LED circuitdriver. This level of scalability, single chip LED circuit packaging andstandardization is not possible with the prior art using an inductor inseries between the LEDs or other components due to the voltage orcurrent increase or drop across the inductors and capacitors in responseto changes in the load.

Prior art for single chip LED circuits, for example those disclosed inWO2004023568 and JP2004006582 do not provide a way to reduce the numberof LEDs within the chip below the total forward voltage droprequirements of the source. The present invention however, enables anLED circuit to be made with any number of LEDs within a single chip,package or module by using, where desired, transformers, capacitors, orRC networks to reduce the number of LEDs needed to as few as one singleLED. Improved reliability, integration, product and system scalabilityand solid state lighting design simplicity may be realized with LEDcircuits and the LED circuit drivers. Individual LED circuits being thesame or different colors, each requiring different forward voltages andcurrents may be driven from a single source LED circuit driver. Eachindividual LED circuit can self-regulate current by matching thecapacitor or RC network value of the LED circuit to the known relativelyfixed voltage and frequency of the LED circuit driver whether the LEDcircuit driver is a mains power source, a high frequency LED circuitdriver or other LED circuit driver capable of providing a relativelyfixed voltage and relatively fixed frequency output.

When a real capacitor is connected in series in one or more linesbetween an LED and an AC power source, there is a displacement currentthrough that capacity of magnitude: I=2IIfCV. This means that one canpredetermine the amount of current to be delivered through a capacitancebased upon a known voltage and frequency of an AC source, allowing foreach LED circuit containing a series capacitor to have the specific orideal current required to provide the desired amount of light from theLED circuit.

According to other aspects of the invention, the LED circuit driver maybe coupled to a dimmer switch that regulates voltage or frequency or mayhave integrated circuitry that allows for adjustability of the otherwiserelatively fixed voltage and/or relatively fixed frequency output of theLED circuit driver. The LED circuits get brighter as the voltage and/orfrequency of the LED circuit driver output is increased to the LEDcircuits.

One form of the invention is at least one LED and one diode connectedtogether opposing parallel of each other, two opposing parallel LEDs, anopposing parallel LED string and/or opposing parallel LED matrix havinga capacitor in series of at least one connected junction of theconnected opposing parallel LED configurations within a single chip, asingle package, an assembly or a module. When desired, the LED circuitwith capacitor may be placed on an insulating substrates such as but notnecessarily ceramic or sapphire and/or within various LED package sizes;materials and designs based of product specifications or assembled onprinted circuit board material. Any integrated LED circuit capacitorsshould be scaled to a predetermined value enabling the LED circuit toself-regulate a reasonably constant and specific current when coupled toan LED circuit driver that provides a relatively fixed voltage andfrequency output. Utilized LED circuit capacitors may be of a valueneeded to provide the typical operating voltage and current of the LEDcircuit when designed for coupling to a specific LED circuit driver.

Another form of the invention is an LED circuit comprising at least oneLED and one diode connected together opposing parallel of each other,two opposing parallel LEDs, an opposing parallel LED string and/oropposing parallel LED matrix having a series resistor capacitor (“RC”)network connected together in series or independently in series betweenat least one connected junction of the opposing parallel LEDs and therespective power connection of the LED circuit. When desired, theopposing parallel LEDs and RC network may be placed on an insulatingsubstrate such as but not necessarily ceramic or sapphire and/or withinvarious LED package sizes; materials and designs based of productspecifications or assembled on printed circuit board material. The LEDcircuit RC network may be of a value needed to provide the typicaloperating voltage and current of the LED circuit when designed forcoupling to a specific LED circuit driver.

Another form of the invention is an LED circuit comprising a matrix oftwo opposing parallel LEDs connected together in parallel with every twoopposing parallel LEDs having an individual capacitor in series to thepower source connection if desired. The entire parallel array ofopposing parallel LED circuits, including capacitors when used, may bemay be placed on an insulating substrate such as but not necessarilyceramic or sapphire and/or within various LED package sizes; materialsand designs based of product specifications or assembled on printedcircuit board material. The opposing parallel matrix of LED circuitsintegrated in the LED circuit package may be RC network type LEDcircuits.

Another form of the invention is an LED circuit comprising a matrix ofopposing parallel LEDs connected together in parallel with every set ofopposing parallel LEDs having an individual RC network in series to thepower connection lead if desired.

Another form of the invention is an LED circuit comprising a matrix ofopposing parallel LEDs connected together in parallel, a capacitorconnected in series to at least one side of the line going to the matrixof opposing parallel LEDs with every set of opposing parallel LEDshaving an individual resistor in series to the power connection ifdesired.

Yet another form of the invention is an LED circuit comprising opposingparallel series strings of LEDs connected together and driven directwith a high frequency AC voltage equal to or less than to total seriesvoltage drop of the opposing parallel series strings of LEDs within theLED circuit.

Yet another form of the invention is an LED circuit comprising a singleLED or a series string of diodes and/or LEDs and a bridge rectifierconnected across the LED or string of diodes and/or LEDs. The rectifiermay optionally include a capacitor connected across the inputs of therectifier. The rectifier may additionally, or alternatively, optionallyinclude a capacitor connected in series with one input, the capacitorbeing capable of connecting the rectifier input to an AC voltage andcurrent source.

Yet another form of the invention is an LED circuit comprising a singleLEDs or a series strings of diodes and/or LEDs connected in parallelacross the output of a bridge rectifier. The rectifier may optionallyinclude a capacitor connected across the inputs of the rectifier. Therectifier may additionally, or alternatively, optionally include acapacitor connected in series with one input, the capacitor beingcapable of connecting the rectifier input to an AC voltage and currentsource.

Another form of the invention comprises a method of driving LED circuitsdirect from an AC power source (“LED circuit driver”) having arelatively fixed voltage and relatively fixed frequency. The LED circuitdriver may be a mains power source, the output of a transformer, agenerator or an inverter driver that provides a relatively fixed voltageand relatively fixed frequency as the load changes and may be a higheror lower frequency than the frequencies of mains power sources. The LEDcircuit driver provides a relatively fixed voltage and relatively fixedfrequency output even when one or more LED circuits are added to orremoved from the output of the LED circuit driver. Higher frequencyinverters with lower output voltages are used as one LED circuit driverin order to reduce component size and simplify manufacturing andstandardization of LED circuits through the availability of higherfrequency LED circuit drivers. The LED circuit driver may also includecircuitry that reduces or eliminates surge current offering a soft-startfeature by using MOSFET transistors, IGBT transistors or otherelectronic means. The LED circuit driver may also be pulsed outputs at ahigher or lower frequency than the primary frequency.

Another form of the invention is an LED lighting system comprising anLED circuit array having a plurality of different LED circuits eachdrawing the same or different currents, each having the same ordifferent forward operating voltages, and each delivering the same ordifferent lumen outputs that may be the same or different colors and anLED circuit driver coupled to the LED circuit array. The LED circuitdriver delivering a relatively fixed t frequency and voltage outputallows for mixing and matching of LED circuits requiring differentforward voltages and drive currents. The LED circuits may be connectedto the output of an LED circuit driver in parallel one LED circuit at atime within the limit of the wattage rating of the LED circuit driverwith no need to change or adjust the LED circuit driver as wouldtypically be required with DC drivers and LEDs when increasing orreducing the load with LEDs and other components. Never having to goback to the power source allows for more efficient integration andscalability of lighting systems designed with LED circuits and allowsfor a single driver to independently provide power to multipleindependently controlled LED circuits in the system. Introducing aninductor and/or an additional capacitor such as the impedance circuitdescribed in prior art between the LED circuit drive source and the LEDcircuits would require changes to the driver or components and prohibitscalability, standardization and mass production of AC-LEDs withintegrated capacitors or RC networks.

With the LED circuit driver providing a known relatively constant ACvoltage and frequency, mass production of various LED circuits withspecific capacitor or RC network values would deliver 20 mA, 150 mA or350 mA or any other desired current to the LED circuit based on theoutput of the specified LED circuit driver. The relatively fixed voltageand frequency allows for standardization of LED circuits through thestandardization of LED circuit drivers.

In another aspect, a transistor is coupled to at least one powerconnection of the LED circuit or built into the LED circuit package inseries between the power connection lead and the LED circuit with thetransistor being operable to control (e.g., varying or diverting) theflow of the alternating current through the LED circuit through acapacitance within the transistor.

According to another form of the invention, a low voltage downlightsystem is having downlights with IDC connectors integrated and/ormounted to the downlights to provide for simple electrical connectivityof the downlights to a low voltage power supply that may or may not havepolarity requirements, polarity control and/or polarity indication meanswithin the LED downlights and/or IDC connectors.

According to another aspect of the invention, the present inventionproposes that low voltage downlight systems can be installed with a muchsimpler process with less work, reduced and simplified electrical wiringand lower cost to the end user by connecting downlights in parallelusing insulation displacement “IDC” connectors across a low voltage pairof wires that are treated like a power buss. In most cases the presentinvention may also substantially reduce and or eliminate the need to payfor the expense of a professional electrician and allows an installer ofthese downlights to make the final electrical connections using only asimple tool such as pliers or the like. In the case of DC power supplierthat require polarity, it is contemplated the IDC connector could bekeyed and/or marked and that the wire could be keyed and or marked asone option, and another option is to have polarity sensing capabilityand circuitry in the LED downlight that would prevent and correct forany improper polarity connections to the IDC connectors.

The above-described embodiments of the present invention are intended tobe examples only. Alterations, modifications and variations may beeffected to the particular embodiments by those of ordinary skill in theart without departing from the scope of the invention, which is definedby the claims appended hereto.

The invention is claimed as follows:
 1. An LED lighting systemcomprising: an LED downlight that is mountable to a ceiling and includesan LED circuit, wherein light from the LED downlight faces downwardrelative to the ceiling to project light or faces upward relative to theceiling to reflect light off of the ceiling; an LED driver having aninput with a first voltage and an output with a second voltage, thesecond voltage being lower than the first voltage and being providedthrough a wire system extending from the LED driver; and an insulationdisplacement connector for connecting the LED downlight to the wiresystem extending from the LED driver, wherein the LED lighting system isconfigured to allow changing the LED lighting system from a firstconfiguration to a second configuration by at least one of adding one ormore additional LED downlights to the LED lighting system using one ormore corresponding insulation displacement connectors or removing one ormore existing LED downlights from the LED lighting system using one ormore corresponding insulation displacement connectors, wherein thesecond configuration for the LED lighting system does not significantlyaffect a predetermined desired output range of light from any LEDdownlight in the LED lighting system or from any LED circuit of any LEDdownlight in the LED lighting system that remains from or is preexistingfrom the first configuration, and wherein, if one or more existing LEDdownlights are removed from the LED lighting system to form the secondconfiguration, at least one LED downlight remains in the secondconfiguration of the LED lighting system.